Industrial & Manufacturing

Industrial buildings are driven by what happens inside them — process equipment, racking, throughput, and the expansion you're already planning. We deliver construction-ready MEP sized for real connected and demand loads, with documented headroom and ceiling space coordinated against ESFR sprinklers and roof structure so nothing collides in the field.

Why It's Different

Process Loads, High Bays, Heavy Power.

Industrial MEP isn't a comfort problem — it's a load, clearance, and continuity problem. Motors, compressors, and process exhaust set the electrical and mechanical basis; racking, ESFR sprinklers, and roof structure fight for the same ceiling; and a single tripped feeder stops the line. We size to real demand with documented headroom, design ventilation to the occupancy and commodity classification, and coordinate every system in BIM so it builds clean and grows on schedule.

Clean, modern industrial manufacturing factory floor with automated production-line machinery and high-bay racking
Governing codes
IBC / IFCIMCNEC (NFPA 70)NFPA 70EIEEE 1584NFPA 13NFPA 72 / NFPA 110IIAR-2IECC / ASHRAE 90.1
Typical projects
Warehouses & distribution centersManufacturing & assembly plantsRefrigerated & cold-storage facilitiesFood & beverage processingFlex industrial & last-mile logistics hubsHigh-bay automated storage & retrieval (ASRS)

HVAC & Process Ventilation

Ventilation sized to the occupancy, commodity, and process — not to a generic air-change rule of thumb.

  • Make-up air balanced to process and general exhaust so the building doesn't go negative
  • High-bay destratification and gas-fired or evaporative heating sized to envelope and dock infiltration
  • Local capture and process exhaust for welding, fumes, dust, and heat-generating equipment
  • Battery-charging-room ventilation and hydrogen dilution per the IMC and IFC
  • Dehumidification and freeze protection for refrigerated and dock-adjacent zones
  • DOAS and spot cooling for occupied production and QC areas to ASHRAE 62.1

Electrical & Power

Heavy power with the studies built into the set, not bolted on after award.

  • 480/277V distribution, switchgear, MCCs, and motor schedules with starter and VFD coordination
  • Service sizing on connected loads with process demand factors, not nameplate
  • Short-circuit, protective-device coordination, and arc-flash studies per IEEE 1584 and NFPA 70E, with field labeling
  • Standby and optional-standby generation with ATS and load-shed schemes per NFPA 110
  • High-bay and task lighting to IES levels with controls, plus NFPA 72 fire-alarm coordination
  • Busway, conduit, and controls pathways roughed in for future automation and ASRS

Plumbing & Process Piping

Process and sanitary utilities routed around racking, equipment pads, and trench drains.

  • Compressed-air, process-water, and gas piping coordinated to the equipment schedule
  • Trench, hub, and floor drains with sanitary-rated finishes for wash-down areas
  • Sand/oil interceptors and RPZ backflow protection per the IPC/UPC
  • Process and sanitary waste pretreatment coordinated with the local sewer authority
  • Domestic hot water, eyewash, and safety-shower fixtures per ANSI Z358.1 where required
  • Distribution sized and routed to clear forklift aisles and rack uprights

Cold Storage & Refrigeration

Refrigerated envelopes that hold temperature and don't ice at the transition zones.

  • Supporting MEP coordinated to the ammonia (IIAR-2) or packaged DX/CO2 refrigeration system supplied by the process vendor
  • Machinery-room ventilation, detection, and emergency exhaust per IIAR-2 and the IMC
  • Under-slab heating and vapor-barrier coordination to prevent frost heave
  • Dock-door infiltration, air curtains, and freeze protection carried into the heating loads
  • Condensate, defrost-water, and evaporator drainage routed and heat-traced
  • Power, controls, and standby provisions for refrigeration and battery rooms

Fire Protection & Coordination

MEP coordinated against the storage protection scheme so ceiling space is resolved on paper, not in the field.

  • MEP routing coordinated with ESFR and in-rack sprinklers per NFPA 13 and FM Global data sheets
  • Clearance held to commodity classification, rack height, and high-piled-storage requirements (IFC)
  • Roof coordination: RTUs, smoke/heat vents, solar-ready zones, and structural loads reconciled
  • Utility capacity with documented headroom for phased build-out and tenant expansion
  • Hazardous-material and process-area requirements coordinated to the AOR-established classification
  • BIM clash detection across MEP, racking, sprinklers, and building structure
Industrial & Manufacturing MEP — Common Questions

Quick answers about how we deliver design support for this sector.

Yes. We size to real connected loads with applied process demand factors rather than nameplate or generic assumptions, then carry documented headroom for phased expansion. That means the service, switchgear, and mains reflect actual throughput today plus the growth you're already planning, so adding a line or a building pad later is a connection exercise rather than a service upgrade. We document the basis of design so the licensed engineer of record on your project can review the load assumptions quickly.

Yes — short-circuit, protective-device coordination, and arc-flash studies per IEEE 1584 and NFPA 70E are built into the construction documents, not handled as a separate after-award deliverable. We produce the equipment labeling and incident-energy results for the field, and coordinate breaker and fuse selection so the system is both selective and safe to maintain. These ride behind your seal as part of the electrical set.

Ceiling space is the hardest constraint in a high-bay building, so we resolve it in BIM before it becomes an RFI. We route ducts, piping, busway, and lighting against the ESFR or in-rack sprinkler layout per NFPA 13 and the applicable FM Global data sheets, and hold clearance to the commodity classification and high-piled-storage requirements in the IFC. The fire protection engineer's scheme drives the geometry, and we coordinate the balance of MEP around it.

Yes. We coordinate our MEP to the ammonia (IIAR-2) or packaged refrigeration system supplied by the process vendor and design the supporting systems around it — machinery-room ventilation and detection, under-slab heating, dock-door freeze protection carried into the heating loads, and condensate and defrost drainage that won't ice up. We carry the standby power and controls provisions the refrigeration plant depends on, all behind the seal of the licensed engineer of record on your project.

We design make-up air and process, welding, and battery-charging exhaust to the area classification and occupancy established by the architect of record and the authority having jurisdiction, so the ventilation matches the hazardous-area basis on the first submission. The classification itself and any OSHA process-safety scope are set by the AOR, the fire code official, and the owner's process team — not by us. We engineer the conventional MEP to satisfy that basis and document it clearly for review.

Let's Collaborate

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Core Engineering. X-pert Execution.

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